مهندس تحسين العمليات
تفاصيل الوظيفة
Job description
Job Purpose:
The Process Optimization Engineer is responsible for analyzing and optimizing industrial processes within the plant to improve efficiency, reduce costs, increase production capacity, and enhance product quality. The role focuses on identifying areas of improvement in existing systems, recommending process modifications, and leading initiatives that result in operational improvements. By leveraging data-driven insights and advanced analytical techniques, the Process Optimization Engineer plays a crucial role in ensuring that plant operations are safe, cost-effective, and environmentally sustainable.
Key Accountabilities & Functional Skills:
1. Process Analysis & Optimization
o Perform in-depth analysis of plant processes to identify inefficiencies, bottlenecks,
and opportunities for improvement.
o Use process simulation tools, data analytics, and performance metrics to assess
and optimize production systems.
o Develop and implement optimization strategies to increase production throughput, reduce cycle times, and minimize resource consumption (energy, raw materials, etc.).
Skills Required:
o Proficiency with process simulation software (e.g., Aspen Plus, HYSYS) and data analysis tools (e.g., MATLAB, Python, Excel).
o Ability to interpret complex process data and design solutions to improve efficiency
and reduce costs.
o Familiarity with process optimization techniques such as lean manufacturing, Six
Sigma, and other continuous improvement methodologies.
2. Troubleshooting & Root Cause Analysis
o Identify and resolve process-related issues, including equipment failures, quality deviations, and operational inefficiencies.
o Lead root cause analysis (RCA) investigations for recurring problems, such as production downtime, equipment malfunctions, or quality non-conformities.
o Develop corrective actions and preventive measures to address identified issues
and improve long-term process stability.
Skills Required:
o Strong problem-solving and analytical skills.
o Experience with root cause analysis (RCA), failure mode effects analysis (FMEA), or
other troubleshooting methodologies.
o Knowledge of process control and instrumentation.
3. Process Design & Technology Integration
o Support the design and implementation of new processes, technologies, and
automation systems to improve plant performance.
o Collaborate with engineering teams to integrate new technologies, equipment, or
process control systems to enhance production capabilities.
o Provide technical expertise in process design reviews, process hazard analysis
(PHA), and design for safety. Skills Required:
o Familiarity with process design principles, process flow diagrams (PFDs), and piping and instrumentation diagrams (P&IDs).
o Knowledge of control systems, automation technologies, and integration
techniques.
o Strong understanding of process safety management (PSM) principles.
4. Process Monitoring & Data-Driven Decision Making
o Develop and implement process monitoring systems to continuously track plant
performance.
o Use real-time data and process control systems to monitor key performance indicators (KPIs) such as production rates, yield, quality, and energy consumption.
o Lead the implementation of predictive maintenance and condition monitoring
techniques to optimize equipment performance and reduce downtime.
Skills Required:
o Proficiency in data analysis and process monitoring tools.
o Experience with industrial control systems, SCADA, and data historians.
o Familiarity with predictive maintenance tools and techniques.
5. Project Management & Continuous Improvement
o Lead and support process improvement projects, ensuring they are completed on time, within budget, and to the required quality standards.
o Collaborate with cross-functional teams to implement process changes and ensure
they are effectively integrated into daily operations.
o Participate in continuous improvement initiatives such as Kaizen, Lean, and Six
Sigma projects to improve overall plant performance. Skills Required:
o Project management skills, including the ability to manage resources, timelines,
and deliverables.
o Familiarity with continuous improvement methodologies (e.g., Lean, Six Sigma).
o Ability to lead teams and drive change in a collaborative environment.
6. Compliance & Regulatory Adherence
o Ensure that process changes and optimization activities comply with all applicable
safety, environmental, and regulatory requirements.
o Maintain up-to-date knowledge of industry standards, regulations, and best
practices related to process safety and environmental sustainability.
o Work with safety and compliance teams to ensure that optimized processes do not compromise worker safety or environmental compliance.
Skills Required:
o Knowledge of regulatory standards (e.g., OSHA, EPA, ISO).
o Understanding of process safety management (PSM) and environmental
regulations.
o Ability to develop and implement process safety assessments (e.g., HAZOP, LOPA).
7. Training & Knowledge Transfer
o Provide technical training and guidance to plant operators and engineering teams on process optimization techniques and best practices.
o Develop training materials, standard operating procedures (SOPs), and guidelines to
ensure that improvements are consistently applied across shifts and teams.
o Share lessons learned and best practices with other departments to foster a culture of continuous improvement.
Skills Required:
o Strong communication skills to provide training and technical support.
o Ability to develop clear and concise technical documentation, SOPs, and manuals.
o Experience in mentoring or coaching other engineers or operational staff.
Skills
Skills:
o Proficiency in process optimization software (Aspen Plus, HYSYS, MATLAB) and data
analysis tools.
o Strong analytical, problem-solving, and project management skills.
o Knowledge of process control, instrumentation, and automation systems.
o Familiarity with process safety management (PSM), process hazard analysis (PHA),
and regulatory compliance standards.
o Experience with continuous improvement methodologies such as Lean, Six Sigma,
or Kaizen.
o Strong communication skills for technical presentations and cross-functional collaboration.
Note:
- Mandatory: 10+ years of relevant production experience in a chemical process plant.
- Strong preference: Direct experience in Soda Ash or Calcium Chloride manufacturing.
- Only Indian Nationals can apply.
هذا الإعلان منشور على تنقيب السعودية ويُعرض هنا مع الإشارة إلى المصدر. لا نتقاضى أي رسوم من الباحثين عن عمل. إذا كان الإعلان مسيئًا أو احتياليًا، أبلغنا.
