مشغل آلات تحكم رقمي (CNC) (خراطة وتفريز)
تفاصيل الوظيفة
- Set up and operate CNC turn/mill machines, including 3-axis and 5-axis CNC machines, according to approved drawings and work instructions.
- Operate different CNC machines from manufacturers such as Doosan, Okuma, and Mazak.
- Demonstrate working knowledge of Fanuc, Okuma, and Mazatrol CNC controls.
- Read and interpret engineering drawings, machining instructions, tooling information, and dimensional requirements.
- Load and unload workpieces safely and correctly using appropriate lifting and handling equipment.
- Select and install appropriate cutting tools, holders, jaws, fixtures, and work holding equipment.
- Set tool offsets, work offsets, tool wear compensation, and other required machine parameters.
- Verify CNC programs and ensure correct program selection before starting machining operations.
- Perform first-piece inspection and make necessary dimensional adjustments within approved parameters.
- Monitor machine operation, cutting conditions, tool wear, coolant levels, and machining cycle to ensure stable production.
- Identify and report abnormal machine conditions, tool failures, dimensional deviations, and other production issues to the Production Team Leader.
- Use appropriate measuring instruments such as vernier calipers, micrometers, bore gauges, thread gauges, and other inspection equipment.
- Perform routine cleaning and basic operator-level maintenance of CNC machines and work areas.
- Ensure proper handling and storage of cutting tools, fixtures, measuring instruments, and other production equipment.
- Follow all approved production procedures, quality requirements, and safety instructions.
- Ensure proper use of PPE and maintain good housekeeping in the CNC work area.
- Support continuous improvement initiatives aimed at improving productivity, cycle time, machine utilization, and overall equipment efficiency.
- Contribute to achieving daily production targets while maintaining required quality standards.
- Perform other production-related duties assigned by the Production Team Leader.
- Understand and comply with all applicable QMS & EHSMS requirements and policies.
- Perform work to protect the environment and maintain a safe and healthy workplace with zero harm goals.
- Stay aware of departmental risks and opportunities and handle them for continuous improvement.
Desired Candidate Profile
- Knowledge of 3-axis and 5-axis CNC turn/mill machine operation, threading standards (API), tool changes, and minor adjustments.
- Ability to read technical drawings, NC Codes understanding and measure parts for quality control.
- Good understanding of machining processes, tooling, cutting speeds, feeds, and tool wear.
- Attention to detail to ensure high-quality machining and threading through precise setup and operation.
- Capable of troubleshooting minor machine malfunctions and making adjustments to optimize performance.
- Ability to manage machine operations and production timelines effectively.
- Strong ability to collaborate with team members, including CNC Programmers and quality control staff.
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